80-150KW Dry Mix Powder Mortar Production Line
Automatic PLC Dry Mix Powder Mortar Plant
The automatic dry mix powder mortar plant is a sophisticated powder mixing equipment system. This mixing station combines a twin-shaft mixer with an advanced batching system to maximize efficiency and performance. The system features simple operation with Chinese and English menu interfaces, simulated device status displays, and audible/visual alarms. With minimal button operations, the entire workflow is managed through computer control.
Product Configuration
| Model | Capacity | Equipment Height | Total Power | Workers Required | Workshop Required |
|---|
| 2000L Mixer | 10-12T/H | 8-10m | 80-90KW | 2-3 Person | 500-600m² |
| 3000L Mixer | 15-20T/H | 10-14m | 90-100KW | 3-4 Person | 600-800m² |
| 4000L Mixer | 20-30T/H | 10-14m | 100-120KW | 3-4 Person | 600-800m² |
| 6000L Mixer | 30-50T/H | 15-20m | 100-120KW | 3-4 Person | 800-1000m² |
| 10000L Mixer | 50-80T/H | 20-25m | 120-150KW | 3-4 Person | 1000-1200m² |
Raw Material Storage Silo
Designed for storing dry building raw materials including sand, cement, fly ash, slag, and calcium carbonate powder. Standard silos include level regulators, air breaking devices, dust collectors, pressure safety valves, and complete assembly accessories. The system ensures efficient material discharge and dust control.
Bucket Elevator
Vertical lifting device capable of reaching 20-35m heights with high efficiency and large transport capacity. Available in belt type and chain type configurations, with chain elevators suitable for heat materials and offering higher capacity and lifting height.
Automatic Weighing System
Advanced batching system featuring three S-type sensors for precise measurement. Programmable according to formulation requirements with high precision, reduced weighing errors, labor cost savings, and improved output.
Twin Shaft Agravic Paddle Mixer
High-speed mixing with excellent uniformity and low power consumption. Effectively handles materials with varying physical properties without segregation. Features pneumatic-controlled discharge within 3-5 seconds.
Automatic Packing Machine
Computerized metering for accurate weighing with stable performance and simple operation. Includes dust collection for environmentally friendly production. PLC-controlled system compatible with bag belt conveyors and robot palletizers.
Pulse Dust Collector
Specifically designed for dry mortar machine dust collection with automatic dust removal via pulse solenoid valves. Compact design with high ash removal efficiency using specialized fabric filters.
Control Cabinet
PLC control system providing intelligent automation from raw material storage and conveying to weighing, mixing, and packaging. Complete control of the dry mortar plant with user-friendly operation.
Working Principle
The automated process begins with raw material transportation into silos via bucket elevator or pump truck. Materials are then conveyed from silos to automatic weighing scales according to formula ratios using screw conveyors. Premixed materials are lifted into the premix hopper via bucket elevator, then transferred to the twin shaft paddle mixer for uniform mixing. Finally, mixed materials are packed by automatic packing machines and conveyed to subsequent processes via belt conveyor.
Raw Materials
Applications
Frequently Asked Questions
What is the capacity of your automatic dry mortar mixing plant?
We offer dry mortar mixing plants with capacities ranging from 3-50T/H according to your requirements. We can also customize production lines to meet specific needs.
Can you provide formulas for different types of dry mortar?
Yes, with over 20 years of experience as professional dry mortar production equipment suppliers, we have extensive expertise and can provide optimal formulas for various applications. We are executive members of Chinese private Technology Promotion Committee and Building Materials Experts Association.
What is the equipment guarantee?
12 months warranty with complimentary technical services during this period.
What is your business model? Trading company or factory?
We are a factory with our own mechanical and project design engineers. All machinery is manufactured in-house. We provide customized solutions including project communication, scheme design, equipment selection, production, site planning, transportation, installation, and commissioning.
Do you provide after-sale service?
Yes. Our equipment comes with a 12-month warranty, supported by a professional after-sales service team for prompt problem resolution.
Do you provide equipment operation training?
Yes. Our experienced engineers can provide on-site guidance for equipment installation and production line debugging. We provide comprehensive documentation including installation instructions, layout drawings, and assembly drawings. Online video guidance is also available.
If you are interested in our dry mortar production line, please feel free to send us an inquiry or leave your contact information.
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